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Quality Control – How we guarantee your product quality?
Incoming Inspection Process:1. Inspection Purpose: Classify the raw materials to let IQC inspect them conveniently.
2. Application Range: All incoming materials.
3. Responsible Person: IQC from Quality Dept.
4. Carried Out by: Quality Dept.
5. All Materials are classified by:
5.1 A Class: Adhesive tape, accessories, electronic components, PCB, hardware
5.2 B Class: Plastic, plastic mirror, package manual, subcontract.
5.3 C Class: Luminous film, COB, LCD, capacitors.
6. All classified raw materials list as bellow:
6.1 A class:
Adhesive tape,quartz,resistance,inductance,inside cover,press plate,Gasket,double-sided adhesive,battery,a buzzer,spring,Lamp seed,wire,film recorder,meson,rope,rope buttons,screw,switch,diodes,transistor,PCB,keyring.
6.2 B Class:
All kinds of housing, keybutton, plastic film, cardboard blister, paper carton, manual, name card, etc.
6.3 C Class:
LCD, Luminous film, capacitors, COB.
7. Material Inspection Content &Tools:
7. 1 A Class:
Inspection Content: specification, parameter, material.
Tool: Visual test, caliper, tape, precision instrument and multimeter.
7.2 B Class:
InspectionContent:Spec,material,noscrape,deformation,fur,color shading,injectionuniform,silkprint,bottom housings to be matched up well,etc.
Tool: Visual test, caliper, tape.
7.3 C Class:
7.3.1 LCD
Inspection Content: Displays the word scratch clearly, no color shading, no missing scratches.
Tool: Testing board.
7.3.2 Luminous film
Inspection Content: No color shading, scrape
Tool: Visual test
7.3.3 Capacitance
Inspection Content: No leakage
Tool: Multimeter(sampling inspection, 10pcs/batch)
7.3.4 COB
Inspection Content: A fully functional feature, no missing scratches, high current
Tool: Testing board
7.3 C Class:
7.3.1 LCD
Inspection Content: Displays the word scratch clearly,no color shading,no missing scratches.
Tool: Testing board.
7.3.2 Luminous film
Inspection Content: No color shading,no scratches
Tool: Visual test
7.3.3 Capacitance
Inspection Content: No leakage
Tool: Multimeter(sampling inspection, 10pcs/batch)
7.3.4 COB
Inspection Content: A fully functional feature, no missing scratches, high current
Tool: Testing board
8.Inspection Requirement:Inspect several samples accord to GB2828 standard,all produces needed to be fully inspected or rejected if the total defect rate is over 5%.
9.Sample Inspection Method:
9.1 Normal inspection standard:Ⅱ
9.2 Single sampling inspection Plan
9.3 Allowed Quality Level: MA/AQL=1.0, MI/AQL=2.5
Incoming Samples (pcs) |
Tested Qty(pcs) |
Functional Quality Problem |
Appearance Defect | ||
Accept |
Reject |
Accept |
Reject | ||
2~8 |
2 |
|
|
|
|
9~15 |
3 |
|
|
|
|
16~25 |
5 |
|
|
0 |
1 |
26~50 |
8 |
|
|
0 |
1 |
51~90 |
10 |
0 |
1 |
0 |
1 |
91~150 |
20 |
0 |
1 |
1 |
2 |
151~280 |
32 |
0 |
1 |
2 |
3 |
281~500 |
50 |
1 |
2 |
3 |
4 |
501~1200 |
60 |
2 |
3 |
5 |
6 |
1201~3200 |
125 |
3 |
4 |
7 |
8 |
3201~10000 |
200 |
5 |
6 |
10 |
11 |
10001~35000 |
315 |
7 |
8 |
14 |
15 |
35001~150000 |
500 |
10 |
11 |
21 |
22 |
150001~500000 |
800 |
14 |
15 |
21 |
22 |
≥500001 |
1250 |
21 |
22 |
21 |
22 |